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DIY Transfer Case Fluid exchange

123K views 178 replies 42 participants last post by  drawz  
#1 ·
Have not seen this listed here so thought we might get it rolling.
Seems a lot of TC failures across different P models.
Reading other forums exchanging this fluid is not a bad idea, and relatively easy ?

Dealer says this fluid Is good for 240K km, or 16 years.
On full drain takes 3 Litres of said fluid.
Sunset has this transmission fluid for $67/L
My dealer wants $500 CDN for a full exchange.

So all we need is the plug ( back ordered a month at dealer) and fluid.....and procedure.

Anyone else done this? Seems a good thing to to do if you may be out warranty......


2016 Macan Turbo
 
#2 ·
I have 59k on my macan and am doing this plus the transmission gear oil and rear diff oil. I had the clutch oil already done by the dealer. I ordered the parts to do this and the quantities the dealer verified was :

transmission gear oil 4.1
transfer case 0.58
rear diff 1.2

I usually get the workshop manual instructions from the tech info piwis site but seems to be saying “billing provider down” so I can’t get the 1hr subscription to get the docs.

Also when I crawled under my macan to check the drain plugs I saw a slight seepage between the tc and the trans output so I’ll be changing the bushings/shaft seals there as well. Definaitly a good thing to check, if I had not check to do the fluid change I would not have noticed the slight leak and with such a small quantity of fluid in the tc a slight leak could mean total failure.
 
#14 ·
I have 59k on my macan and am doing this plus the transmission gear oil and rear diff oil. I had the clutch oil already done by the dealer. I ordered the parts to do this and the quantities the dealer verified was :

transmission gear oil 4.1
transfer case 0.58
rear diff 1.2

I usually get the workshop manual instructions from the tech info piwis site but seems to be saying “billing provider down” so I can’t get the 1hr subscription to get the docs.

Also when I crawled under my macan to check the drain plugs I saw a slight seepage between the tc and the trans output so I’ll be changing the bushings/shaft seals there as well. Definaitly a good thing to check, if I had not

check to do the fluid change I would not have noticed the slight leak and with such a small quantity of fluid in the tc a slight leak could mean total failure.
Any chance you can post photos of the location of the tc, with other components in the photo for reference points and arrow showing the tc fill and drain plugs?

I changed my oil this weekend and looked for the tc, but could only identify the PDK plugs. I want to diy the tc fluid, too. Crossing 75K miles . . .
 
#5 ·
You don't really need to change the rear differential fluid at 60k miles.
 
#6 ·
Coming from the tranny/transfer case joint. You may think it’s early for diff oil change but my brother had his diff fail in a different car at this many miles so I am doing it as preventative maintenance. The gear oil in the tranny says it’s lifetime fluid as well but look up the the dl501 transmission failures and people have had issues and attributed it to the gear oil not being changed. If you search transfer case issues on other forums for cayenne’s or other p cars some dealers are recommending 20k intervals for transfer case! It is .58l for the tc fluid and bonus, I got the instructions as well.
 

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#18 ·
correct instructions.

found out those instructions were for the front diff/trans gear oil, here are the correct ones.

here are the service instructions from the workshop manual.
 

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#9 ·
If your vehicle is still under warranty or you have an extended warranty, it might be a good idea to have the dealer do it. I say this because of the issues reported with many Macan transfer cases (including myself). Even out of warranty at least you can say that you serviced it at your Porsche dealership and possibly might be able to have Porsche cough up part of the money in the event that it fails in the future. Either way its a good idea to do it.
 
#21 · (Edited)
Have been reviewing the information given on this topic and am in hopes that someone more knowledgeable can help. With regard to the rear diff, 1.2 l of CASTROL SAF-PD, p/n 000 043 205 30 is the prescribed gear oil for a non-locker unit. The code I1Y0 applies. For a locking diff, 1.45 l of CASTROL SAF Carbon Mod., p/n 000 043 300 37 should be used. Code I1Y1 applies. How can we ascertain whether we have a locking diff or a non-locking?
p.s.: Just researched the answer to my own question. PTV+ (Porsche Torque Vectoring Plus) includes an electronically activated locking differential. If you have this option, be aware that the gear oil and quantity are different.
 
#28 ·
Yeap, replacing the seals between the pdk and transfer case, that’s what the slight leak was - the seal in the transfer case. Will be doing the oil change and seal replacement tomorrow. Also putting in a diff vent kit for this and the diff to avoid the water getting in the transfer case issue. So far I’ve yanked the cross braces, heat shielding, exhaust, Cardan shaft and now the transfer case.
 

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#29 ·
AMAZING Roop......so that little black “nub” you are squeezing is the infamous vent that causes all these premature failures, thats the first look I have had, thank you ! For posting.

Are you “modding” the TC with this ARB kit.......or just the diff ?

Can one access that TC vent without taking TC off car ? Looks like it. Thinking of checking mine.....it would be top side I assume ?



2016 Macan Turbo
 
#32 ·
Yea it’s for waterproofing any running gear. It’s just a vent no power needed. I got some brass fittings and 1/2” id hose. Here’s a pic of how much fluid came out as well. Does not look like that is 500ml. Also see pic of transmission seal - that’s what’s was leaking. There are 3 seals in total, I replaced all of them and used Porsche radial seal grease to fill them up. Also put Porsche extreme pressure grease on the output shafts.
 

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